Solids: A Math Project

Using shells and washers (thanks, Calc BC), I designed a multi-material solid utilizing a parametric equation, plexiglass, plywood, and a carbon fiber rod. Just a small project to help me get used to my school's laser cutter and practice some 2D design.

Played around in Desmos and I landed on a parametric sin equation that I thought was pretty cool:

(sin(2t), sin(5t))

Step 1: Graph

I imported the graph into Fusion 360 and used it as a template to trace splines which gave me the radius of the solid.

Step 2: CAD Sketch

Here I decided to split my model into two separate component. A wood interior surrounded by an plexiglass outer.

Step 3: CAD Model

Apparently my school’s laser cutter doesn’t support SVG exports through Fusion 360 so I had to redraw all my sketches in Adobe Illustrator and turn it into a DXF file. While I was at it, I added some centering lines (blue) and a 5mm hole so I can fit a carbon fiber rod left over from my drone project to use as an alignment tool.

Step 4: Convert to dxf

The plexiglass pieces had to be sanded down because I used the wrong laser settings and the edges became protruded. Aside from that, all the pieces were superglued together.

Step 5: Assembly Time

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